Han Feng Zhai
PhD Candidate Mechanical Engineering Stanford University
Room 256, 452 Escondido Mall, Stanford, CA 94305
Email: hzhai AT stanford DOT edu
I work in Mechanics and Computation (academic tree). My doctoral research focuses on multiscale materials modeling (i.e., defects → microstructures → properties), such as metal strain hardening and homogenization of digital rocks. I had some industrial experiences at Mitsubishi Electric Research Labs (AI & energy systems), and Tokyo Electron (computational modeling of 3DI).
I am interested in solving problems in mechanics of materials from atomistic to continuum scales. My research interests are computational mechanics, materials theory, scientific machine learning, and inverse optimization for materials modeling and design, with potential impact on energy, biotechnology, and additive manufacturing. In particular:
- Theoretical mechanics of solids, e.g., theoretical model for dislocations, mechanistic model for MPEA.
- Faster and data-driven compute, e.g., graph neural surrogate for polycrystal plasticity, neural ODE for HVAC.
- Materials design and manufacturing, e.g., optimizations for crystal design, digital design of antimicrobial materials.
I enjoyed serving the community and teaching applied mathematics and solid mechanics. I will be co-organizing CompFest 2027 and currently a TA for ME123: Computational Engineering. Previously, I TA'd Mechanics: Elasticity and Inelasticity (see short intro, evaluations) and Finite Element Analysis (see short intro, evaluations). See teaching notes for problem sessions and course reviews.

$\texttt{TL;DR}$: Over 100 DDD simulations reveal that inactive slip systems follow single-exponential link length distributions, while active ones evolve into stress-driven double exponentials—explained by a generalized Poisson process.

$\texttt{TL;DR}$: GNNs are used to efficiently predict stress in polycrystal plasticity, achieving over 150x speedup compared to FEM with high accuracy.

$\texttt{TL;DR}$: We benchmarked different heuristic and machine learning optimization algorithms for designing elemental crystals for targeted properties.

$\texttt{TL;DR}$: A new workflow to digitally design antimicrobial surfaces in the mesoscale using Bayesian optimization and discrete element methods.

$\texttt{TL;DR}$: We use Bayesian optimization to design porous materials with enhanced biomass transport and insights into growth mechanisms.
2026
Honored to receive the Best Poster Award for our dislocation Nye-field poster at AESCAPE 2026 by USACM in Dallas.
2025
Honored to receive the Best Poster Award for our dislocation link statistics poster at the Dislocations 2025 conference in Miami.
2025
Had an amazing time interning at MERL working on ML and energy systems.
2025
We presented our recent work on a new theory of dislocation link statistics in strain hardening at CompFest 2025 at Berkeley.
2024
OpenDiS (Open Dislocation Simulator) is released! See documentation here. Learn more about dislocation dynamics.
2024
Collaboration with Microsoft Research Asia published as a featured article in APL Materials.
2023
With Stephen Wolfram in Boston.
2022
Our work on mesoscale modeling of biofilms is featured on the Cornell Engineered Living Materials Institute.
2022
Presented our work on molecular dynamics simulations of graphene at MoML at MIT.
2021
With John A. Swanson at Cornell.
2018
Trained with Russell Wilson in Shanghai.